Surface Preparation and Paint Technology

Surface Preparation and Paint Technology training provides essential knowledge on identifying, preventing, and controlling corrosion in Marine and Industrial environments. The course covers paint technology, corrosion mechanisms, types of corrosion, surface preparation and factors affecting material degradation. Participants learn about types of paints, surface preparation, application methods, inspection techniques, and maintenance practices. Through practical examples and case studies, the training emphasizes industry standards and safety requirements. It is designed for professionals working in shipyards, oil & gas, marine, and construction sectors. By the end of the course, delegates gain the skills needed to select appropriate protective systems and extend the lifespan of equipment and structures.

Course Code: 765
Category: OSHA & Industrial Safety

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Course overview

Surface Preparation and Paint Technology training is designed to provide comprehensive knowledge of preparing surfaces and applying protective coatings in industrial environments. The course begins with an understanding of surface contaminants, including rust, oil, grease, and old coatings, and the impact they have on coating performance. Participants learn various surface preparation methods such as manual and power tool cleaning, abrasive blasting, and chemical cleaning, along with relevant standards like ISO and SSPC.

The training also covers different types of paints and coatings, including primers, intermediates, and topcoats, with a focus on their composition, properties, and selection based on environmental conditions. Delegates gain insight into paint technologies such as epoxy, polyurethane, and zinc-rich coatings, and their specific industrial applications. Emphasis is placed on proper mixing, application techniques (brush, roller, spray), and achieving the required film thickness.

Inspection and quality control form a key part of the program, where participants are introduced to tools and techniques for measuring surface profile, cleanliness, and coating thickness. Safety practices, environmental considerations, and industry best practices are also highlighted throughout the course.

By the end of the training, participants are equipped with the practical skills and technical knowledge required to ensure effective surface preparation and long-lasting coating performance in sectors such as shipyards, oil & gas, marine, and infrastructure.

What will I learn?

  • Introduction to corrosion and its impact on materials
  • Importance of surface preparation in coating performance
  • Types of surface contaminants (rust, oil, grease, salts, old coatings)
  • Surface preparation methods (manual, mechanical, abrasive blasting, chemical cleaning)
  • Surface cleanliness standards (ISO, SSPC)
  • Surface profile and roughness measurement
  • Types of paints and coating systems (primers, intermediate coats, topcoats)
  • Paint composition and properties
  • Coating technologies (epoxy, polyurethane, zinc-rich coatings)
  • Paint mixing, thinning, and storage procedures
  • Application methods (brush, roller, conventional spray, airless spray)
  • Hull Fouling and Surface Preparation of Hull in Dry-dock
  • Environmental factors affecting coating (temperature, humidity, dew point)
  • Dry film thickness (DFT) and wet film thickness (WFT) measurement
  • Coating inspection and quality control techniques
  • Common Coating Degradation, Defects, and Failures
  • Repair and maintenance of coating systems
  • Safety in Painting Operations
  • Health, safety, and environmental considerations
  • Industry best practices and case studies
Requirements
  • Industrial workers and supervisors engaged in surface preparation and coating
  • Industrial painters and persons engaged surface preparation
  • Marine and Shipyard managers and supervisors egaged in coating and surface preparation
Curriculum for this course
0 Lessons 21:00:00 Hours
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  • Duration: 21:00:00 Hours
  • Offline, Online, Client Site
  • Conducted in accordance with OSHA Guidelines under 29 CFR 1915.154, 1910.134 and 1915.35
  • Access Period: 6 Months